ARAMCO Yanbu Refinery Smart Asset Monitoring
400+ CCTV Cameras AI-Enabled
60% Cost Reduction -60%
2000+ IoT Sensors Real-time
Project Overview
Project Overview
Saudi Aramco’s Yanbu refinery has hundreds of storage tanks and critical processing equipment requiring continuous monitoring for safety and operational efficiency.
The Challenge
Traditional inspection methods pose significant safety risks, require extensive downtime, and cannot provide real-time visibility into asset conditions.
Our Solution
We deployed an integrated smart monitoring platform:
- AI CCTV System: 400+ thermal and visual cameras with computer vision for anomaly detection
- IoT Sensor Network: 2000+ sensors monitoring temperature, pressure, vibration, and gas levels
- Drone Inspections: Automated aerial thermal imaging for hard-to-reach areas
- AI Analytics Platform: Predictive maintenance algorithms analyzing all data streams
Results
- 60% reduction in inspection costs
- Zero safety incidents since deployment
- 24/7 real-time monitoring of all critical assets
- Predictive maintenance preventing 95% of potential failures
Project Gallery
Project Journey
Project Timeline
June 2023
Pilot Program
Initial AI camera and IoT deployment on 50 storage tanks
December 2023
Full Deployment
Expanded to 400+ cameras and 2000+ IoT sensors
February 2024
AI Predictive
Launched predictive maintenance using AI analytics
Results
Project Impact
Measurable outcomes and improvements delivered
400+
CCTV Cameras
AI-Enabled
60%
Cost Reduction
-60%
2000+
IoT Sensors
Real-time
FI Tech's AI surveillance and IoT sensor network has fundamentally changed how we approach asset monitoring and predictive maintenance.
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